In autonomous cold chain logistics, with no onboard refrigeration unit, everything hinges on a single element: the cooling source. It is what maintains the target temperature throughout the entire delivery round, in a standard vehicle. Yet this choice is often inherited from an old set of specifications and rarely reconsidered. Poor sizing can cost you an entire round: destroyed goods, penalties, documented HACCP non-compliance, several tens of thousands of euros for a single temperature excursion. Since 1956, we have been designing two complementary technologies (the eutectic plate and the SIBER SYSTEM®) to cover the full range of temperature-controlled distribution needs. This comparison gives you the keys to choosing, or combining, the right solution.

Photo credit @CélineVautey

Olivo Colruyt 7 6 2024©Céline Vautey (51)

The regulatory framework: ATP, HACCP, GDP

Three sets of standards govern the transport of temperature-sensitive products in Europe. They do not mandate a specific technology, but rather precise performance levels that your cooling source must guarantee.

Regulatory standards and their implications

StandardScopeImplication for the cooling source
ATPInternational carriage of perishable foodstuffs; certification of transport equipment is mandatory in certain European countries.The equipment must maintain the reference temperature for the full duration of the test.
HACCPFood safety; hazard analysis and critical control points.Temperature is a critical control point (CCP): any deviation must be recorded and justified.
GDPTransport of medicines and pharmaceutical products (guidelines 2013/C 343/01).Documented thermal validation is mandatory; full temperature traceability required.
EN GUIDE COMPARATIF COUVERTURE

To support this reflection, a benchmark study offers a comparative analysis of insulated container technologies, based on logistics use cases and field constraints.

The eutectic plate: passive cooling, robust and cost-effective

The eutectic plate is a passive cold accumulator. Its principle rests on the latent heat of phase change: when a substance moves from solid to liquid, it absorbs a large quantity of thermal energy without any variation in temperature. This is the mechanism that maintains thermal stability inside the container. The Olivo eutectic solution, formulated in-house, has a precisely defined melting point — the eutectic point — calibrated for each target temperature.

It works in three simple, repeatable stages: charging (the plate solidifies for a minimum of 24 hours in a chamber set at least 5 °C below the eutectic point), transport (placed inside the insulated container, its gradual melting maintains the target temperature), and return (fully liquid, it goes back into the chamber for a new cycle, with no degradation).

The 7 target temperatures in the Olivo range

Olivo has developed 7 distinct eutectic liquids covering −26 °C to +21 °C, the most versatile coverage on the market for a single-temperature range.

Eutectic pointApplicationSector
−26 °CDeep-frozen goodsFood, contract catering
−21 °CFrozen productsFood, grocery retail logistics
−17 °CSemi-frozen productsCatering, artisan ice cream
−12 °CSemi-frozen productsCatering, artisan ice cream
−3 °CFresh produce, meat, fishFood, healthcare
0 °CMedicines, vaccines, plasmaHealthcare
+21 °CFruit and vegetables, ambient products, healthcareFood, healthcare

Its key strengths

  • Ease of use: no complex infrastructure, and a few minutes of training is enough for operators.
  • Proven in the field: several thousand cycles without degradation, with a service life commonly exceeding 6 to 10 years (“The product’s service life goes beyond 6 years”, Delhaize Serbia).
  • Unbeatable TCO: no recurring consumables. The plate is an investment, not an expense.
  • Cross-sector compliance: HACCP, GDP and ATP, with repeatable traceability that secures your quality audits.

The limitations to be aware of

A plate stock to manage: storage, cleaning and traceability all require dedicated organisation.

One temperature per plate: delivering chilled and frozen goods on the same round means two separate sets of plates.

Planning is essential: charging must begin at least 24 hours in advance. A forgotten batch or a cold room breakdown can derail the round.

Our flagship products SIBER SYSTEM®

  • BOX 34

    Ext. dim. : 555 x 360 x 331 mm,

    Volume : 34 L,

    Cold sources : eutectic plate TOP 64 et SiberCity®,

    View details
  • ROLL 900
    logoATP 1

    Ext. dim. : 800 x 1200 x 1860 mm,

    Volume : 885 L,

    Cold sources : eutectic plate TOP 900 et SiberSnow ®,

    Logistics format : Euro-pallet 800 x 1200

    View details

The SIBER SYSTEM®: cryogenic cooling on demand

What if your cooling source were ready in a matter of seconds, with no need to plan the day before and no plates to handle? That is the promise of the SIBER SYSTEM®, a patented cryogenic technology co-developed by Olivo and Messer, a global specialist in industrial gases. It works by controlled injection of LCO2 (liquid carbon dioxide) which, as it expands, turns into dry ice snow and then sublimates directly from solid to gas at −78.5 °C.

In seconds, the injection station fills the SIBER bin with dry ice snow and the container is ready to go. Worth noting: 2.2 kg of LCO2 produces 1 kg of dry ice snow, delivering 2 to 3 times the cooling capacity of an equivalent volume of eutectic plates.

Its operational benefits

  • Cooling on demand: injection takes place just before departure. An unplanned round? The system responds immediately.
  • Adjustable autonomy of more than 24 hours: the LCO2 dose is matched to the actual duration of the round.
  • Multi-temperature: chilled and frozen in the same bin, with no separate fleet of cooling sources.
  • No handling, no residue: the dry ice sublimates completely, leaving a clean, dry bin on return, and reduces the risk of musculoskeletal disorders.
  • Environmentally responsible: the LCO2 is a recovered industrial by-product, sourced from Messer’s food-grade gas reprocessing stream.

What to plan for

  • CO2 safety: a ventilation procedure is mandatory in confined spaces and during unloading.
  • Volume threshold: the investment becomes cost-effective above a certain volume of rounds.
  • Filling infrastructure: the LCO2 injection station is the initial investment, and filling takes place at an equipped depot.
  • LCO2 supply to manage: carbon dioxide is a consumable, so stock levels need monitoring.
  • ADR regulations: dry ice falls within their scope for containers over 1 m³ (marking, training).

INFORMATIONS

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Talk to an Olivo expert to analyze your current use and operational issues.

MONTAGE PHOTO EQUIPE

Head to head: 18 criteria to help you decide

Full comparison: eutectic plate vs SIBER SYSTEM®

CriterionEutectic plateSIBER SYSTEM®
PrincipleLatent heat of fusion (solid → liquid)Sublimation, change of state (solid → gas)
Preparation24 to 48 hours charging in a refrigerated chamberInjection in seconds, just before departure
Autonomy12 to 24 hours (depending on logistics conditions)More than 24 hours (depending on LCO2 dose)
Target temperatures−26 °C to +21 °C (7 formulations)Both chilled and frozen ranges
Multi-temperatureNo: one plate = one temperatureYes: chilled and frozen in the same SIBER bin
Cooling capacityUp to 275 kJ/kgUp to 580 kJ/kg (2 to 3× a plate)
ConsumableNoneLCO2 (liquid carbon dioxide)
InfrastructureFreezer set below the plates’ melting pointLCO2 injection station + Messer bulk storage tank
InvestmentContainer + sets of plates + rack + refrigerated chamberContainer + SIBER bin + injection totem + LCO2 tank
Recurring costEnergy for the freezing chamberLCO2 + energy for the totem
TrainingPlate freezing protocolCO2 safety procedures
HandlingPlates to load and unloadNo cooling source to manage
RegulationsHACCP, ATP, GDPADR, HACCP, ATP, GDP
Residue after useNoneNone (the dry ice sublimates completely)
Environmental profileNon-toxic solution, recyclable EPP casingCO2 recovered from industrial food-sector reprocessing
Scale of operationUp to 200 km / multi-stop roundBeyond 200 km / multi-stop round
Ideal forRounds under 12 hours, single-temperature, simplicityLong distances, multi-temperature, high volumes (from 80 roll cages per day)

Your logistics profile dictates your choice

The eutectic plate is your solution if:

  • your rounds last less than 12 hours in most cases;
  • you do not have the resources to invest in gas infrastructure;
  • your operation runs at a single temperature, or handles temperatures in separate batches;
  • you deliver pharmaceutical products with strict GDP requirements;
  • you are looking for the lowest total cost over 10 years.

The SIBER SYSTEM® is your solution if:

  • you want cooling ready in seconds, with no preparation the day before;
  • you want to combine chilled and frozen goods without managing a fleet of cooling sources;
  • your rounds regularly exceed 12 to 16 hours, on inter-regional or export routes;
  • you carry high volumes (from 80 roll cages per day).

A useful benchmark: the eutectic plate excels on short-haul routes (under 200 km, multi-stop); the SIBER SYSTEM® takes over beyond that, on long distances and multi-temperature work. One caveat: some fresh products deteriorate on contact with a cryogenic solution, a point to confirm with our teams.

Think in terms of TCO, not purchase price

Comparing two cooling sources on purchase price alone leads to expensive decisions. The analysis needs to take in the cost of ownership (service life, depreciation), infrastructure costs (chamber, CO2 station, training), recurring operating costs (energy, consumables, maintenance), avoided costs (breakdowns, penalties, product losses, labour) and productivity gains (combining rounds). On that basis, the eutectic plate draws its strength from having no consumable; the SIBER SYSTEM® from its ROI on large operations and from combining chilled and frozen loads.

The thermal assessment: the step that eliminates errors

Whichever solution you choose, the final decision is only reliable once a thermal assessment has been carried out: the calculation of exactly how much cooling energy is needed under your real-world conditions. It takes in the outside temperature, the container’s insulation coefficient (W/m².K, ATP-certified equipment), the exchange surface area, the duration of the round, the initial thermal load of the products and door openings.

The heat flow formula, Q (W) = K × S × ΔT, determines the number of plates required or the quantity of LCO2 to inject. Sizing based on a “typical” round, without factoring in extreme cases such as heatwaves or delays, is a direct cause of cold chain failure: always allow a safety margin of 10 to 20%.

FAQ: cooling sources for cold chain logistics

Eutectic plate or SIBER SYSTEM®: which should you choose?

It depends on your rounds. The eutectic plate suits short-haul routes (under 12 hours), single-temperature operations and the lowest total cost over 10 years. The SIBER SYSTEM® comes into its own on long distances, multi-temperature work and high volumes, with cooling ready in seconds. The two can also work side by side.

What is a cold accumulator?

It is a passive cooling source that releases the cooling energy stored during freezing. The eutectic plate is its professional form: its solution has a calibrated melting point (the eutectic point) which holds a constant temperature throughout the melting phase.

How long does a cooling source last?

The eutectic plate provides 12 to 24 hours depending on conditions and the number of plates carried. The SIBER SYSTEM® exceeds 24 hours, with autonomy adjusted according to the LCO2 dose.

Eutectic plate or dry ice: what is the difference?

The eutectic plate works by fusion (passive, reusable cooling, leaving no residue). Dry ice, the dry ice snow used by the SIBER SYSTEM®, works by sublimation at −78.5 °C: very high cooling capacity and cooling on demand, but it is a consumable and falls under ADR regulations.

How long does a eutectic plate last?

It withstands several thousand cycles, with a service life commonly exceeding 6 to 10 years, and no recurring consumables.

Are these solutions ATP, HACCP and GDP compliant?

Yes. Both allow HACCP- and GDP-compliant traceability and fall within the ATP framework; the SIBER SYSTEM® additionally comes under the ADR regulations governing CO2. We recommend fitting a data logger to the container for continuous recording.

How do you size your cooling source?

Through a thermal assessment (Q = K × S × ΔT) that factors in your real-world conditions and a safety margin of 10 to 20%. Our experts carry it out with you.

A cooling supplier, or a partner in your logistics?

The question “eutectic plate or SIBER SYSTEM®?” has no single answer. It calls for an analysis of your operational, regulatory and economic situation. For 70 years, we have been putting that expertise at your disposal to examine your flows, your day-to-day constraints and your objectives, and to guide you towards the cooling source best suited to how you actually work.

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